Liao, Yingdi, et al. Available at SSRN 4899297.
In simulated concrete pore solution (pH ≈ 13.5) contaminated with 0.6 M Cl⁻, electrochemical noise, potentiodynamic polarisation, AFM imaging and Mott-Schottky analysis were combined to probe how graded additions (0-5 × 10⁻⁴ mol L⁻¹) of triethanolamine dodecylbenzene sulfonate (TDS) modulate the early stages of pitting on 304 stainless-steel rebars. Increasing TDS shifted the corrosion potential (E_corr) from -286 mV to -165 mV vs SCE and elevated the breakdown potential (E_b) by ~120 mV, signalling a more robust passive state. Statistical de-convolution of current transients showed that pit-initiation frequency, average pit growth rate and charge per pit fell by 63 %, 58 % and 69 %, respectively, when TDS reached 3.364 × 10⁻⁴ mol L⁻¹.
Mott-Schottky plots revealed a concurrent drop in donor density (1.4 × 10²⁰ → 3.5 × 10¹⁹ cm⁻³) and thickening of the space-charge layer, indicating formation of a compact, Cr-enriched barrier. AFM corroborated these findings: surface roughness decreased from 11.2 nm to 4.3 nm and no pits > 50 nm were detected after 24 h exposure at optimum inhibitor level.
Mechanistically, the sulfonate tail chemisorbs on anodic sites while the triethanolamine head chelates surface Fe³⁺, synergistically blocking chloride ingress and hindering the transition of metastable nuclei into stable pits. For marine-grade reinforced concrete, dosing TDS at ≥ 3.4 × 10⁻⁴ mol L⁻¹ is recommended to extend service life by stabilizing the passive film against chloride attack.